Bryan Hackleman
Bryan Hackleman
Mechanical Engineer in Semiconductor Industry
Bryan Hackleman is a Mechanical Engineer with a deep well of experience, currently serving at Advanced Energy in Fort Collins, Colorado. The company is a critical player in the design and production of products that are essential to a variety of industries, including semiconductors, flat panel displays, data storage, telecommunications networks, solar cells, medical devices, and architectural glass.
In his role at Advanced Energy, Bryan is known for his strong analytical capabilities, which he applies to research, evaluation, and problem-solving. His work also involves project management, technical documentation, and writing. He is highly proficient in ASME Y14.5 GD&T and adept with several CAD programs, including PTC Creo, SOLIDWORKS, ANSYS, and Fluent. Additionally, he has strong skills in data analysis, using tools like Excel, Matlab, and Minitab, and he has a comprehensive understanding of finite element analysis and computational fluid dynamics. His knowledge of Design-For-Manufacture (DFM) and Design-For-Manufacturing-Assembly (DFMA) principles is integral to his ability to create efficient and manufacturable product designs.
At Advanced Energy, Bryan's responsibilities include designing equipment critical to the semiconductor manufacturing process. He utilizes SolidWorks to develop derivative RF generators, customizing existing designs to meet specific client requirements. His work involves designing sheet-metal enclosures, heatsinks, and cable assemblies and ensuring that electronic circuitry is properly packaged within protective enclosures. He also plays a vital role in troubleshooting, testing, and debugging prototype power supply units, contributing to the reliability and effectiveness of the company's products.
Beyond design, Bryan is involved in maintaining and improving the company's existing RF generator product lines. He is tasked with qualifying new mechanical and electrical components, especially when existing components become obsolete or are difficult to procure. To ensure the products meet Advanced Energy's high standards, he conducts thermal analyses to maintain reliability and performance.
In addition to his engineering duties, Bryan supports the production process by addressing mechanical component issues that arise during manufacturing. He focuses on resolving DFM concerns and optimizing assembly operations to enhance efficiency. He also collaborates with suppliers to resolve any problems with parts that do not meet tolerance specifications, providing recommendations for rework or necessary adjustments.
Before taking on his current role, Bryan gained valuable experience working as an Assembler at Advanced Energy. In that position, he was responsible for independently assembling and testing electrical and mechanical components, following detailed schematics, diagrams, and verbal instructions. He also maintained a clean and organized laboratory environment, which was essential for ensuring safety and operational efficiency.
Bryan's academic journey includes earning both a Bachelor of Science and a Master of Science in Mechanical Engineering from Colorado State University (CSU). His thesis research focused on the regeneration of oxidation catalysts through chemical washing. This study led to the co-authorship of a paper presented at the 2018 Gas Machinery Conference in Kansas City, Missouri.
During his time at CSU, Bryan also worked as a Research Assistant in the CSU Hydraulics Laboratory. His duties included maintaining equipment, preparing soil erosion experiments, and fabricating scale models for performance testing. He further broadened his research experience by working as a Research Engineer for Pipeline Research Council International, where he investigated the degradation of oxidation catalysts and evaluated the effectiveness of chemical washing treatments.
Outside of his engineering career, Bryan Hackleman is passionate about art. He enjoys painting and drawing, mainly focusing on oil landscapes. He hopes to eventually turn this creative pursuit into a side career by selling his artwork. In addition to his artistic interests, he is an outdoor enthusiast who enjoys fly fishing and hiking, activities that resonate with his deep connection to his Colorado roots. He is also an avid reader, continually exploring new ideas and expanding his knowledge, both professionally and personally.
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